Q69題材不銹鋼異常處理 / 鋼板規格前處理線 / 鋼預補救生產加工線 / 厚鋼板拋丸機廠家
◆企業產品概況 Product introduction
剛材預工作線工藝設計各指剛材在工作前(即鋼筋取樣料的情況)通過外觀拋丸去銹并涂去層防護底漆的崗位的廠流程設計。鋼才經過了預整理能夠增進機械設備化產品的和金屬預制構件的抗腐燭的效率,增進不銹鋼鋼板的抗乏力性能方面,延緩其選用人類壽命;同時還能夠優化提升鋼才外觀流程設計做成睡眠狀態,有益于機械設備切工機下料機和精密鑄造落料。與此同時,致使崗位的廠前鋼才造型更的規則,有益于機械設備化去銹和自動化設備化車輛噴漆,往往使用鋼才預整理可很大增進進行清理垃圾崗位的的的效率,得到緩解進行清理垃圾崗位的的勞動改造標準和對生活環境的環保問題。
剛板規范化處理這一方面線系統通常合理利用拋丸器繞城高速平移的水輪將鋼丸(彈丸)加快速度拋打至軸類的外面。對軸類實行挑戰、刮削,以消掉軸類的外面的銹層,陽極氧化皮和雜質殘渣,使的外面到、的不光滑度。升高了油漆銜接力與鍍鋅鋼材的外面的銜接力,、升高了廠品抗防腐蝕能力素質和的外面安全性能,改進方案和升高廠品的油漆顏色安全性能和發揮安全性能,大大大可減輕去除工做的勞動者屈服強度和的環境空氣環境、該廠品是船艇,橋面、軌道車該車輛、工作產品熱產品、熱水鍋爐研發職業的有必須化工的裝備。
Steel pretreatment line process is the steel products in machining (namely raw materials before state) surface shot derusting and coated with a layer of protection of the primer processing technology. Steel after pretreatment can improve mechanical products and metal components, improve the corrosion resistance of the steel plate anti-fatigue performance and prolong the service life; At the same time, it can optimize the production process steel surface state, be helpful for cutter material and precision blanking. In addition, the processing steel shape quite rules before, be helpful for mechanical derusting and automatic spray paint, so steel pretreatment can greatly improve the efficiency of the cleanup work, reduce the labor intensity of the cleanup work and pollution to the environment.
The steel pretreatment line mainly uses high speed rotating impeller of peen-forming to the surface with steel shot (projectile) speed .To the shock, scraping, in order to eliminate the surface of rusty layer, oxide skin and dirt surface, it reaches a certain roughness. Improve the paint film with steel surface adhesion, raise the products corrosion resistance and surface quality, improve and enhance the appearance of the products quality and internal quality, reduce the labor intensity of cleaning and environmental pollution, the product is ships, Bridges, locomotives, engineering machinery, chem
Q69系例不銹鋼板預加工 / 鋼板材料預除理線 / 鋼才預外理生產線 / 鋼板材料拋丸機廠家
鋼板材料預治療生育線,鋼組建部分拋丸清除機由裝料運輸機輥道、吹刮保護裝置設備、打火操作設備、拋丸清除操作設備、電腦自動汽修店的噴漆室、吹干室、下料機運輸機輥道、進風安裝除塵設備操作設備、漆霧過濾程序操作設備、機械控住操作設備及橫移保護裝置設備等組建。
Steel pretreatment production line, the steel structure shot by feeding machine rollor conveyeer blow, blow the device, preheating system, shot cleaning system, automatic spray paint room, drying room, filling rollor conveyeer, ventilation dust removal system, mist filtering system, electrical control system and shiftting equipment etc
Q69系列表不銹鋼不銹鋼不銹鋼鋼板通過式噴砂機可以分為立進式不銹鋼不銹鋼不銹鋼鋼板通過式噴砂機和睦進式不銹鋼不銹鋼不銹鋼鋼板通過式噴砂機
Steel shot blasting machines divided into steel plate shot machine and steel straight shot machine
近數年,主要是因為使用了可java開發序把控器把控,環保設備的自動化成度重到不大成度的加強。如今物理學技術水平蒸蒸日上的進一步,計算出來出機及自動測控儀容儀表在機研發相關行業到常見應用領域,幾個幾十幾年里無法能控制的系統下面越發簡單輕松。我機構在材料預治理 線上直播使用了了氣溫壓力變送器、電動機標識號器等構件,滬杭鐵路計算出來出機監視(監管核心,帶換傳統的虛擬屏),閉路電視把控,與此同時可基于我們規范要求選配重新打碼軟件儀及重新商品條形碼印刷平衡裝置。核算機等高科學技術成品在機成品適用就是一種必然性的態勢。
In recent years, automation degree of the heavy equipment greater extent with the PLC control. Along with the progress of science and technology are developing rapidly, computer and automatic measurement and control instruments in mechanical manufacturing used widely, some decades ago may not function of the realization of the now with relative ease. Our company with international trend, steel pretreatment line in the temperature transmitter, rotary encoder elements such as computer monitoring, the whole line (monitoring center, instead of old-fashioned analog screen), closed-circuit television monitoring, and according to user requirements configure automatic play yards instrument and automatic barcode printing device. The computer and other high-tech products in mechanical products application is a kind of inevitable trend.
類件輸送帶系統軟件
1. 產品工件輸送帶控制系統定頻無極變速調壓,各工部既可微信同步工作,又可自立健身動作;
2. 拋丸室輥道存有唯一性相關材料耐腐蝕絕緣護套;
3. 板鏈輸送帶器 “V”型框架,環氧瀝青漆后鋼板規格短期接受,以防止出現油漆摧毀。
拋丸清掃
1. 鋼件測高采取光學啟閉及行車制動直流電機,在拋丸室內外,防焊接煙塵干預;
2. 軸類零件測寬配置,主動調節器供丸閘開起數目;
3. 利用懸臂離心力式拋丸器,拋丸器場地布置要經過來工業計算機模型制作。
彈丸避過輥道,類件覆蓋住均勻的相一致。
彈丸掃除
1. 滾掃、側掃及髙壓通風機吹掃丸料無限循環凈化水選取滿幕簾風選破乳器;
2. 使用上用聚脂線芯上升機齒輪變速箱帶;
3. 主要采用氣控彈丸調控器;
4. 彈丸無限凈化循環系統各牽引力點設發動機故障報警信號功能模塊。
拋丸除灰操作系統
1. 并選擇颶風、布袋結合式收塵器。
電力把控好軟件
1. PLC調控,上位機軟件(微機)動態化模擬系統監控器了;
2. 反復的體統故障率告警基本功能;
3. 易損件的時間加權平均計時表實用功能。
Workpiece conveying system
1. The frequency stepless speed regulation conveying system, the ministry of synchronicity, and can be independent movement;
2. Shot peeningroom table has a special material wear-resisting sheath;
3. Plate chain conveyor for "V" type structure, and painted steel short line contact after, in order to avoid damage paint film.
Shot cleaning
1. The high measurement adopts photoelectric switch and brake motor in outdoor without the dust interference;
2. The workpiece mesurement device, automatic regulation for the pill brake open quantity;
3. We have advanced cantilever centrifugal peen-forming device, the arrangement shot through computer simulation. Avoid roller, the projectile cover uniform.
Projectile cleaning
1. Saul, Saul rolling side high-pressure blower purging pill material circulation purification the curtain with FengXuan separator;
2. Using special polyester wire core hoist belts;
3. Using gas control projectile controller;
4. Projectile circulation system the power point set fault alarm function.
Peen-forming dust removal system
1. Using a whirlwind, bag integrated type filter, dust emissions reached national standards.
Electrical control system
1. PLC control, PC (computer) dynamic simulation monitoring;
2. Circulation system fault alarm function;
3. Time to accumulate timing function. Parts.
Q69系類板材預治療 / 不銹鋼鋼板預正確處理線 / 材料預加工處理產量線 / 剛板通過式拋丸機
◆ 重要技術應用規格 Main technical parameters
品牌 Project / 應用 model |
Q6920 |
Q6925 |
Q6930 |
Q6940 | ||
鋼板規格Steel plate |
寬 Width |
mm |
<2000 |
<2500 |
<3000 |
<4000 |
厚 Thickness |
mm |
5-60 |
5-60 |
5-60 |
5-60 | |
長 Length |
mm |
1500-15000 |
3000-15000 |
2400-15000 |
4500-15000 | |
H型鋼 Steel |
面積最小橫剖面圖片尺寸Min section size |
mm |
60×80 |
60×80 |
60×80 |
60×80 |
很大橫斷面的尺寸 Max section size |
mm |
1000×300 |
1000×300 |
1000×300 |
1000×300 | |
時間 Length |
mm |
2400-15000 |
2400-15000 |
2400-15000 |
2400-15000 | |
預制構件 Component |
最大化橫向 Max width |
mm |
800 |
1500 |
1500 |
800 |
極限高速 Max height |
mm |
300 |
300 |
300 |
300 | |
間距 Length |
mm |
2400-15000 |
2400-15000 |
2400-15000 |
2400-15000 | |
輥道 Roller |
不可以強度 Allow load |
T/m |
1 |
2 |
2 |
1 |
工件表面輸送帶的速度 Transportation speed |
m/min |
1-5 |
0.5-4.5 |
0.5-4 |
2-8 | |
涂油漆板厚 Film thickness |
um |
15-28 |
注:出現指標只實用作我品牌塑型設備。貴品牌定購時,需依據事實現狀(如研發量、預工作的應用等)總結具體的指標。隨后:南方城市多連陰天氣的大家及東北方向東南部,需要發動機預熱器(有電加水、遠紅外加水、天燃汽、氣油加水等幾種行為),烘干設備亦這樣的。光于預工作線的進行極限速度,我品牌可需求用戶賬戶的其他需要,也包括曾加拋丸器的電功率、關聯多臺計算機通過式拋丸機等行為。重視專進行清潔鋁合金板(鋁合金板大小2-5米,壁厚3-100mm)的中應特殊性,為使徹底清除效用可選,尤為是徹底清除薄板材時必免傾斜,我裝修公司專門用設計構思了板材專門用預清理線。中應特殊性為:
(1) 上上下下兩拋丸器一個一個相對,抵減了彈丸對不銹剛板的沖洗力,杜絕薄不銹剛板變形幾率。
(2) 拋丸室不銹鋼板開進口做后比較特殊裝修設計,預防止彈丸飛出室身體之外。
(3) 徹底清除裝備增長了側刷環境衛生整治軟件,根本驅除角鋼上半部的彈丸。
(4) 丸料重復程序采用了了雙排座灰斗提高機、溢流式感器式丸砂離心分離機。
OMRON溫度控制器件,采用了OMRON C200HG PLC,選擇工業管控微機作串口通信的動態模擬機實時監控。
丸料巡環操作系統警報器警報器效果。但如果另一個系統(如丸砂剝離 器、斗式升高機、螺旋運動氣力輸送機器)會出現告警,它將手動已停,同時坐落其上的環保設備也將手動已停。
鋼石材料預補救線其主要進行石材及幾大類材料的接觸面預補救(升溫、拋丸、環氧瀝青漆、烘烤)。全部進行PLC可編譯程序調整,下設很多處自動的測量設施,對系統的運作的狀態開展測量,中調整下設模擬仿真體現設施。
Note: the above parameters only applies to my company finalize the design product. Your company to order, according to the actual situation of production, the pretreatment of (such as specific parameters ). For example: the south and the rain customers and northeast China, need preheater (there is electricity heating, far infrared heating, gas, fuel heating DuoZhong way), drying, too. The running speed of about pretreatment line, our company can meet user requirements, including any increase the power shot, series multiple peen-forming machine way. Designed for clean steel plate steel plate width (2-5 meters, 3 100 mm thickness of the specific features of the) to clean up better effect, especially when clean sheets to prevent deformation, specially designed for steel pretreatment line. Specific features:
(1) fluctuation two shot, the one-to-one offset the impact of the steel plate projectile, prevent thin steel plate deformation.
(2) The door of peen-forming room steel plate with special design to prevent fly out of room in vitro projectile.
(3) Cleaning device increased the side brush cleaning system, completely eliminate steel plate and the upper part of the projectile.
(4) Pill material circulation system uses a double row hopper hoist, overflow inductive pill sand separato.
The temperature control components, OMRON C200HG PLC, the industrial control computer for PC dynamic simulation monitoring. Pill material circulation system fault alarm function. If a device (such as sand separator, a shot of ascension machine, screw conveyor for failure, it will) be automatic stop, and at the same time of the devices on will also cease automatically.
Steel pretreatment line is mainly used for the surface of all kinds of plank and profiles pretreatment (preheating, shot, paint, drying). PLC programmable control all, with multiple automatic detection device for the operation of equipment state detection, the central control with model shows that device.