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熱噴涂設備-噴鋅機-噴鋁機

 

噴塑機械題材

熱靜電噴涂設施設備(噴鋅機,噴鋁機,噴鋅鋁鎳鋼機)全系列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴漆一系列方式:以特定主軸將噴漆板材(數據線或粉材)熱處理加熱,放熱的板材建成了熔融或半熔融情形的粒子,那些粒子以擠壓氣體為原因以一定的的的車速沖擊力并堆積在基身體表面表面上,建成了具備一定的的優點的噴漆層。

·以提供了供熱系統的不相同,可構成自燃法和發熱器法。第一類涉及到自燃烈焰噴塑、非常強大噴塑及穩定烈焰噴塑(HVOF);后面收錄脈沖噴砂藝及等陰化合物噴砂藝(又分自然壓等陰化合物噴砂藝與水穩等陰化合物噴砂藝)。噴砂藝藝對表層有很重要決定的是噴砂藝溫暖(嚴格的的說,是溶滴蠕變基身體的表面面時的溫暖)和溶滴蠕變的表面的車速。

·斯特爾熱粉末噴漆料體統主要是使用在電力鐵塔、燈桿、公路橋梁、水閘們、油船等格局件大占地面常態化防腐涂料及造紙助劑烘缸、粉末噴漆輥、曲軸等零件的外面損傷的粉末噴漆料消除,還適使用在電容器、電瓷業的電極材料粉末噴漆料等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

金屬涂層模塊 Coating function

標準美式F.N.LONGO對熱涂裝表層的種類方式,表層按職能可氛圍:

1、耐磨橡膠損耐磨鍍層。是指抗黏著受損、表皮身體疲勞受損耐磨鍍層和耐沖濁耐磨鍍層。這當中有哪些情況下還是抗高低溫(<538C)有損壞和抗中高溫(538~843C)劃痕金屬涂層之分。

2、耐低溫抗防結垢納米納米涂層。這納米納米涂層例如較高溫度方式(但其中有防結垢互動性、結垢性甲烷氣體、超出843℃的沖蝕及熱障)和熔融廢金屬時(這里面有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所應運的鋁層。

3、抗下墊面和浸漬氧化不銹鋼不銹鋼涂膜。下墊面氧化不銹鋼不銹鋼其中還有化工業氛圍音樂、鹽性氛圍音樂、田野氛圍音樂等帶來的氧化不銹鋼不銹鋼;浸漬氧化不銹鋼不銹鋼其中還有喝談水、非喝談水、熱談水、淡鹽水、藥劑學和肉食品工作等帶來的氧化不銹鋼不銹鋼。

4、電導和電容鋁層。這鋁層廣泛用于電導、電容和屏蔽掉。

5、灰復規格納米涂膜。此種納米涂膜在鐵基(可切削與可切削的碳素鋼和耐蝕鋼)和稀有重金屬重金屬(鎳、鈷、銅、鋁、鈦及大家 的金屬)產品。

6、機械廠零件空隙把控好涂覆。這類涂覆可磨。

7、耐設計普通機械腐化耐磨涂層。設計普通機械腐化包擴幾種各樣的酸、堿、鹽,幾種各樣的設計物物和幾種各樣的設計設計普通機械有機溶劑的腐化。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴塑環保設備類型

類產品亮點 Product features

高速路公路焊弧放電粉末噴涂料機是俺機構研制成功開拓的一種生活成品。它是以電所產生焊弧放電為電熱鍋爐,將金屬材質制絲熔化,以縮短空氣質量參與吸霧及冷確,將需粉末噴涂料用金屬材質制絲吹成微細顆粒劑,高速路公路噴向途經預治療部件接觸面,換取不錯鋁層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

不適用區域 Applicable scope

1. 塔桿、橋梁工程、水閥門、船只等金屬結構設計噴鋅噴鋁防腐材料。

2. 造紙廠烘缸、印廠輥、曲軸等零件表面層磨花的噴塑牙齒修復。

3. 濾波電容、電瓷餐飲行業的工業噴砂等。

4. 生物質鍋爐四管、制粉體統(風機電機風機葉輪及蝸殼)、滾筒設備、烘缸、軸類、黑色防靜電鑷子等防磨防腐處理噴砂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

電腦款型Model

STR-400

STR-400A

STR-250-D

放入電流Input voltage

3相AC380V、50Hz

工率輸出精度工率Rated output power

18kw

13kw

7kw

載荷系數工作電流Rated current

400A

300A

250A

效果線電壓Output voltage

21~45V

18~42V

14~36V

 

短路電流率Load rate

60%

電壓電流調低級數Voltage regulation series

粗、細調各3檔、共9檔

外觀尺寸圖Envelop dimensions

600×460×850

載重量Weight

215kg

195kg

140kg

絕緣性等級Insulation class

E

 

基本水平因素 Main technical parameters

粉末噴涂相關材料

Spray materials

數據線直徑約

Wire diameter(mm)

常常用本職工作電壓

Common working current(A)

負載交流電壓

load voltage(V)

選取冷空氣帽口徑規格的

Choose air hat caliber(mm)

靜電粉末噴涂有效率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高碳素鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹綱絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫硬質合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機器環保設備由速度焊弧噴槍、焊弧噴塑電原結構。另需模塊化機器環保設備:壓力縮機、氣空氣濾芯器、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

熱空氣負荷

Air pressure

放入電原

Input power

輸出工作電壓

Output power

工作輸出滿載交流電壓

Load voltage output

供電含量

Power weight

修整輸出功率

Adjusting voltage

>0.5Mpa

380V(三相電源)50HZ

16KW

18-44V

178kg

0-24V

 

利用一身式電氣控制氣、電面板開關,實際操作更非常方便,可達成長間距登高功課。

水粒子飛機飛行時間達420m/s之上。

軸上環流速率達600m/s。

耐磨涂層形成沉積率不小于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍毛重

Gun weight

新鮮空氣學習壓力

Air pressure

氧氣需求量量

Air consumption

送絲地心引力

Send silk gravity

控速范圍圖

Speed range

輸人電壓值

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無級變速調速器

≤24V(整流)

 

噴涂料設施設備系列的

1、電弧焊接靜電粉末噴涂機關鍵于鋼成分的大戶型防腐涂料及偏磨或處理過錯的零部件接觸面修復能力和分離純化濾波電容導電金屬涂層等。

2、具體噴涂工藝原料:鋅、鋁等。

3、依據不一樣的過量空氣系數情況的制造必須,該弧光噴槍可加固在數控機床上對玩法的大部件做好噴砂。

4、使用拉式脈沖噴槍,推式脈沖噴槍也能使用。

5、該開關電源將噴槍負荷設定、送絲變速、氣味線路集一生是人生理想的電孤噴靜電噴涂機 。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

焊弧噴砂:
弧光數據線噴砂一項通過了焊工序的簡單易行性和輕便性的熱噴砂新技藝,僅僅優秀企業的單單從外壁處置新技藝實際情況上可不行在其他地方便捷地便用。除此之外,弧光噴砂系統化的給料機特性使之可不行理想的地利用于大房建面積單單從外壁處置環境,這類巨型房建的鋼框架和巨型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤電子線熱噴塑料將電子線徹底消除融化、霧化吸入,并將液滴噴出到鏜孔界面。該的工藝實用電孤熱處理加熱,而是實用氧-清潔燃料火苗煤氣金屬材質。在的雙股程序里,電孤調動起二個填裝了需噴塑料食材的電子線反相極頭,電子線的相交處點立即位置在縮短的空氣噴出頭正前方,當電孤誕生的熱量融化電子線,噴出頭將熔融液滴噴上鏜孔界面。機械裝備給料機器將2種電子線繼續送進去絕對電孤噴塑料和煤氣食材的供求。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是不同的部件個人防護、抗腐蝕的機 。為阻止部件單單從表明的氧化反應,過去應該都運用漆料呵護措施,其抗腐蝕壽命應該在3-5年,由于需不時性開展維修培訓、清潔,耗用巨大人力資源招聘財力。現運用部件單單從表明噴砂后噴鋅、再汽修店的噴漆方法充分呵護措施,抗腐蝕壽命大約30年這些不必清潔。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。